Starliner astronauts stuck on ISS after the first crewed test flight finally lifts off… but new helium leaks and thruster faults are detected (updated)

by | Jun 6, 2024 | Commercial human spaceflight, International Space Station, Launches, NASA, space station

The first crewed test flight of Starliner finally lifted off from the ground following a series of stalled launch attempts. United Launch Alliance’s human-rated ATLAS V N22 (422) (RL10A-4-2) launch vehicle made its ascent from Cape Canaveral, Florida, on 5 June at 16:52 GMT. Starliner successfully separated from the upper stage and was subsequently inserted into orbit.

The spacecraft began its journey to the International Space Station (ISS) carrying NASA astronauts Commander Barry (Butch) Wilmore and Pilot Sunita Williams. They are expected to spend around a week at the ISS before returning to Earth.

The initial part of the mission appeared to run smoothly but, several hours later, NASA revealed that two new helium leaks had been detected on the vehicle as it travelled to the ISS. This was in addition to one (deemed acceptable by the space agency) found prior to launch.

In a post on X, NASA said: “Teams have identified three helium leaks on the spacecraft. One of these was previously discussed before flight along with a management plan. In the end the mission was given permission to launch. The other two have relieved themselves since the spacecraft arrived on orbit. Two of the affected helium valves have been closed and the spacecraft remains stable.”

This isolation move, affecting two manifolds, disabled six of the 28 reaction control system jets mounted in four propulsion modules on the service module. While this should not directly affect the mission, it does represent a loss of redundancy.

Update on 7 June: A fourth helium leak has been discovered.

Boeing’s CST-100 Starliner launches atop a ULA Atlas V rocket on the Crew Flight Test on June 5, from Cape Canaveral Space Force Station in Florida. (Photo credit: Boeing/ Joey Jetton)

More seriously, NASA later revealed that five of the thrusters had also failed to work completely due to a software fault. This delayed the final docking. The spacecraft was kept about 200 m away from the ISS while the fault was worked on. Eventually four of the five thrusters were brought back online, and docking was achieved at 1733 GMT on 6 June.

Update on 24 June: Starliner was supposed to return on 13 June. However, NASA decided that it wanted to review all the helium and thruster issues before it gave the green light to a return flight. To date five helium leaks have been discovered, however all but one thrusters were believed to be in working order.

Starliner comes into dock with ISS on its first crewed flight test. Courtesy: NASA TV

Update on 28 June: Almost a month on from its launch the triumphant story of Starliner’s journey to the ISS has literally come to an unexpected – and extended – standstill.

Starliner was only supposed to stay docked to the ISS for eight days, but it has been kept there for nearly a month while NASA investigates the helium leaks and thruster problems on the spacecraft. According to the latest update from NASA, the additional tests were due to  start on 2 July and take a couple of weeks. The space agency said it would only set a return date for the spacecraft and its astronauts after the tests were complete and results reviewed. Steve Stich, commercial crew program manager, insisted that “Butch and Suni are not stranded in space”, in response to media speculation about the crew. “Our plan is to continue to return them on Starliner and return them home at the right time,” he added.

Comment by Farah Ghouri: Being in space without a return date. It’s the stuff of sensational Hollywood sci-fi movies and of many people’s nightmares.

While NASA insists that its astronauts are not stranded in space, the reality is that they are in space and, at the time of writing, had no clue of when they would be able to return to Earth safely. That said, this is a crew flight test and NASA is right to err on the side of caution before putting Wilmore and Williams back on Starliner to make sure they reach home safely.

The space agency feels aggrieved at the media narrative around its mission, but its lack of updates on Starliner have hardly helped. The briefing about the test mission, in which the agency said that Starliner would remain at the ISS well into July, was the first in ten days.

Post Script: ULA enjoyed receiving NASA plaudits for its first successful human launch. ULA CEO Tory Bruno received the traditional “congratulation” by NASA given for a first successful flight. He had his tie cut into two.

Jeff Foust on X: “Steve Stich cuts Tory Bruno’s tie after the post-launch press conference to mark ULA’s entry into the “human spaceflight club.” https://t.co/6TmPUvLXMj” / X

David Todd contributed to this report

About Seradata

Seradata produces the renowned Seradata database. Trusted by over 100 of the world’s leading Space organisations, Seradata is a fully queryable database used for market analysis, failure/risk assessment, spectrum analysis and space situational awareness (SSA).

For more information go to https://www.seradata.com/product/

Related Articles

Categories

Archives

Tags

nasaspacexecoreviewsissesaArianespacevideochinaFalcon 9v1.2FT Block 525virgin galacticULAfalcon 9evaRoscosmosspacewalkDGAaviation weekBlue OriginInternational Space StationaresIGTsoyuzRocket LabBeidouawardsStarlinkspaceAirbus DSboeingSatellite broadcastingrussiamoonOneWebISROCargo Return VehiclemarsblogresearchspaceshiptwojaxaorionmarsimpactdelayhyperbolaEutelsatdemocratrocketlunarhypertextobamagoogle lunar prizelaunchVegathales alenia spaceSESconstellationtourismbarack obamafiguresnorthspaceflightIntelsatnode 2fundedRaymond Lygo2009Lockheed MartinExpress MD-2Elon MuskAtlas Vromess2dassault aviationaviationLucy2008wk2sstlukradiosuborbitaltestmissiledocking portexplorationAriane 5 ECAVirgin OrbitinternetSLSLong March 2D/2ElectronNorthrop GrummanChina Manned Space Engineeringsts-122Ariane 5missile defensenewspapercotsgalileospace tourismflight2010Long March 4CspaceportExpress AMU 1buildspace stationaltairsoyuz 2-1aProton Minternational astronautical congressshuttlespace shuttleAriane 6scaled compositesIntelsat 23European Space AgencyLauncherOneCosmoshanleybudgetrulesnew yorkatvVietnamshenzhoucongressMojaveboldennew shepardLong March 2CInmarsatOrbital ATKcnesiaclunar landerGuiana Space CenterApollolawsUS Air ForceSpace Systems/LoralUK Space AgencyLong March 4BKuaizhou 1AkscILSprotondarpaTalulah RileyElectron KSFalcon 9v1.2 Block 5Vega CNorth KoreaeuSkylonAstriumpicturebaseusaastronautdragonlanderfiveeventTelesatSSLAprilSNC50thinterviewLong MarchSea LaunchfalconWednesdaycustomerlinkatlantissuccessor

Stay Informed with Seradata

Stay informed on the latest news, insights, and more from Seradata by signing up for our newsletter.